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Hydraulic system

Bhavesh Solanki

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Application of hydraulic, components of hydraulic system, troubleshooting of hydraulic system.


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Introduction to hydraulics

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presentation hydraulic system

Hydraulics. Hydraulics. hy·drau·lics study of fluids:  the study of water or other fluids at rest or in motion, especially with respect to engineering applications. Objectives. Behavior of liquids & theory of operation Basic hydraulic system components


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Hydraulics • hy·drau·licsstudy of fluids:  the study of water or other fluids at rest or in motion, especially with respect to engineering applications

Objectives • Behavior of liquids & theory of operation • Basic hydraulic system components • Advantages & disadvantages of hydraulics • Project

Introduction/Uses • Hydraulics used in many applications: • Steering/control systems (rudder, planes) • Deck machinery (anchor windlass, capstans, winches) • Masts & antennae on submarines • Weapons systems (loading & launching) • Other: elevators, presses

Hydraulic Theory • Hydraulics • Covers the physical behavior of liquids in motion • Pressurized oil used to gain mechanical advantage and perform work • Important Properties • Shapelessness • Incompressibility • Transmission of Force

Important Properties • “Shapelessness” • Liquids have no neutral form • Conform to shape of container • Easily transferred through piping from one location to another • Incompressibility • Liquids are essentially incompressible • Once force is removed, liquid returns to original volume (no permanent distortion) • Transmission of Force • Force is transmitted equally & undiminished in every direction -> vessel filled with pressure

Hydraulic Theory • Pascal’s Law • Magnitude of force transferred is in direct proportion to the surface area (F = P*A) • Pressure = Force/Area • Liquid properties enable large objects (rudder, planes, etc) to be moved smoothly

Hydraulic Mechanical Advantage

Basic Hydraulic System • Hydraulic Fluid • Usually oil (2190 TEP) • Pressure Source • Hydraulic pump (A-end of system) • Pressure user • Hydraulic motor (B-end of system) • Piping system (w/ valves, tanks, etc) • Get fluid from A-end to B-end

Hydraulic Pump (A-End) • Pumps can be positive displacement or centrifugal • Waterbury pump • Variable-stroke piston pump • Tilting box can tilt fwd/aft while pump rotates • Angle of tilting box determines capacity and direction of oil flow

Hydraulic Pump (A-End) • Variable-stroke piston pump • Tilting box can tilt fwd/aft while pump rotates • Angle of tilting box determines capacity and dir. of flow

Cylinder/Motor (B-end) • Piston/cylinder used if desired motion is linear • Hydraulic pressure moves piston & ram • Load is connected to ram (rudder, planes, masts, periscopes) Cylinder Piston RAM Seal Hydraulic Fluid Supply/Return Ports

Cylinder/Motor (B-end) • Motor used if desired motion is rotary • Essentially a variable-stroke pump in reverse • Used for capstan, anchor windlass, etc

Piping System • Has to withstand excessive pressure • Valves, filters, & HX’s all necessary • Accumulators • Holds system under pressure (w/out contin. pump) • Provides hydraulics when pump off/lost • Compensates for leakage/makeup volume • Types: piston, bladder, & direct contact

Accumulator Types • Piston • Most common • Bladder • Gun mounts • Steering systems • Direct contact • Least common

Advantages • Convenient power transfer • Few moving parts • Low losses over long distances • Little wear • Flexibility • Distribute force in multiple directions • Safe and reliable for many uses • Can be stored under pressure for long periods • Variable speed control • Quick response (linear and rotary)

Disadvantages • Requires positive confinement (to give shape) • Fire/explosive hazard if leaks or ruptures • Filtration critical - must be free of debris • Manpower intensive to clean up

Hydraulics Hydraulics Video Hydraulic Circuit

Project • Research different applications of a hydraulic system. • Take that system image place it in word. Write a description on how the system flows and functions. • Find dimension for that system and recreate it in pro-engineering. • You’ll need part, files assembly files, rending, and animation of the system working.

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